Determining the Corrosive Potential of Transporting CO2 with Impurities and Development of Mitigation Strategies (OCDO)
Emissions from coal-fired power plants represent a significant source of carbon dioxide emissions, a known greenhouse gas. To eliminate CO2 emissions from coal plants, CO2 must be captured and compressed to a supercritical liquid, and then transported to a sequestration site, such as an oil field for enhanced oil recovery, by pipeline, which is generally the cheapest form of transport available. Such pipelines for CO2 transport are usually made of carbon steel.
For CO2 transport systems, water and other impurities from combustion of coal (SO2, O2, N2, NOx, volatile organic acids, hydrocarbons, etc) are in the bulk CO2 liquid. Dry carbon dioxide does not corrode the carbon steels; however, corrosion rates are much higher if free water is present because of formation of H2CO3. In addition, these impurities make the high pressure CO2 corrosion process more complicated. How these confounding factors affect corrosion at very high CO2 pressures is completely speculative. No published information about the effects of various impurities on high CO2 pressure corrosion has been reported.
AIMS
The main goal of this work is to improve the understanding of potential problems that utilities and pipeline companies will face in transporting CO2 over long distances to remote sequestration sites.
- Quantifying the effects of various impurities on the corrosive potential of high pressure CO2 (supercritical condition) on conventional pipeline and compressor materials.
- Developing mitigation strategies, including the possibility of using corrosion resistant alloys for pipeline or compressor construction and/or reducing the levels of contamination by trace species.
DELIVERABLES
- An improved understanding of the phenomena of corrosion under supercritical CO2 conditions with impurities such as SO2, O2, N2, and H2O.
- A predictive model for the thermodynamic properties of supercritical CO2 with impurities validated over experimental data.
- An experimental database of corrosive potential for pipeline by examining the electrochemical and surface properties in supercritical CO2 with impurities.
- A test matrix for the flow loop system developed from the modeling and the coupon testing.
- Mitigation strategies for corrosive potential of CO2 transporting pipeline.
TIMELINE
The OCDO project was initiated in September 2007 and is scheduled to end in August 2009.